Custom slotted brush holders and industrial brush cores
The efficiency of surface finishing processes depends entirely on the flexibility and durability of the components used. As a strategic partner for Original Equipment Manufacturers (OEMs), industrial distributors, and professionals in the woodworking and metalworking sectors, we design and manufacture high-precision custom slotted brush holders.
Also referred to as brush cores with grooves or slotted holders for linear strip brushes, these central bodies are engineered for seamless integration into any automated production line and industrial machinery.
To meet your specific layout and mechanical handling requirements, our production is divided into two main geometric configurations:
- Cylindrical Cores (Roller Type): Ideal for continuous processing on wide surfaces, conveyor belt systems, and flat-surface sanding lines.
- Disc Cores: Designed for localized operations, processing complex profiles, edges, or applications requiring a frontal rotary action.
The competitive edge of slotted support systems: savings and sustainability
The true strength of this technology lies in the engineering design of the slotted or grooved support. Unlike traditional single-block rollers, this system allows operators to quickly replace worn linear strip brushes while keeping the core fully intact.
This construction approach delivers three immediate business advantages:
- Reduced Total Cost of Ownership (TCO): Clients amortize the initial investment of the technical material core over time, subsequently purchasing only the replacement strip brushes.
- Minimized Downtime: The slide-out slot system makes replacing the strips an immediate operation, optimizing routine maintenance schedules.
- Maximum Operational Versatility: The same brush core can accommodate different densities and filament types depending on the production batch requirements.
A single support for endless surface treatments
The compatibility of our sanding heads with our full range of industrial linear strip brushes allows you to configure the roller or disc for diametrically opposed applications. The same core can be fitted with:
- Abrasive Cloth Strips: (Available in multiple grit sizes) for sanding and paint-ready preparation of wood or metal panels.
- Natural Tampico or Nylon: For fine dusting, deep cleaning, or polishing operations.
- Steel or Abrasive Nylon: For heavy-duty deburring, wood structuring (texturing), or satin finishing of metals.
B2B Co-engineering for machine builders and distributors
We provide a comprehensive technical assistance service for the dimensioning of shafts, slots, external diameters, and dynamic balancing of the cores. This ensures minimal mechanical tolerances and perfect coupling with your machinery.
